Meeting the Needs of a Growing Business
For their new Branchburg warehouse, they needed heavy-duty epoxy flooring that would:
- Provide forklift-proof flooring for their daily operations
- Create a safe surface for workers
- Present a professional appearance
- Be easy to maintain in a busy work environment
- Last for years without requiring replacement
Our Flake Epoxy for Warehouses Solution
After consulting with the Ace Electric team about their specific needs, we recommended our flake epoxy flooring system. As experienced Branchburg epoxy contractors, we knew this system would offer excellent durability, slip resistance, and a professional appearance that aligns with their company values.
The Installation Process
Step 1: Surface Preparation
We began by thoroughly preparing the concrete surface. This included diamond grinding to create the proper profile for adhesion, cleaning to remove all dust and contaminants, and repairing any cracks or imperfections in the concrete—essential preparation for any commercial concrete coatings.
Step 2: Moisture Barrier Application
We tested the concrete for moisture levels and applied a moisture barrier primer to prevent future issues with adhesion and bubbling. This step is crucial for warehouse epoxy floors where equipment will be regularly moved across the surface.
Step 3: Base Coat and Flake Application
Next, we applied the epoxy base coat using squeegees and rollers to ensure even coverage across the entire 4,500 square foot space. While the base coat was still wet, we broadcast the decorative flakes. For Ace Electric, we used a color scheme that complemented their branding while providing enough density to hide dirt and create a professional appearance.
Step 4: Dual Top Coat Application
After allowing proper curing time, we removed excess flakes and applied not one, but two polyaspartic top coats. This additional layer was specifically added because Ace Electric informed us they would be using forklifts and other heavy equipment in the warehouse. The dual top coat system provides:
- Enhanced durability for forklift traffic
- Superior resistance to abrasion and impact
- Extra protection against chemical spills
- Extended lifetime of the industrial epoxy coating
- Additional UV protection
The Result: Heavy-Duty Epoxy Flooring Ready for Business
The completed epoxy floor coating in New Jersey provides Ace Electric with a durable, attractive surface that will withstand the demands of their daily operations, including forklift traffic and movement of heavy electrical equipment. The flake system with dual top coats offers several specific benefits for their warehouse:
- Industrial-Grade Durability: Resistant to impacts from dropped tools, heavy equipment, and constant foot traffic
- Safety: The textured surface provides slip resistance, even when wet
- Low maintenance: Easy to clean and maintain, saving time and money
- Extended Longevity: The additional top coat adds years to the floor’s lifespan
The Ace Electric team was thrilled with the results, noting how the new commercial epoxy flooring enhanced the overall appearance and functionality of their Branchburg warehouse. They plan to write a 5-star review once they’ve moved all their equipment into the space.
Transform Your Commercial Space
If you have a warehouse, showroom, or other commercial space that needs durable, attractive flooring, contact us today. We specialize in warehouse epoxy floors and commercial concrete coatings throughout New Jersey. Our team can work with your schedule to minimize downtime during the installation process while providing industrial-grade results.